Acrylic Casting & Laminating Capabilities
Reynolds Polymer produces premium acrylic sheets with exceptional clarity, strength, and performance using both monolithic cell-cast and laminated acrylic manufacturing methods. This dual capability allows us to meet the full spectrum of design, engineering, and budget requirements across a wide range of applications.
Monolithic Acrylic Casting
Unlike manufacturers who rely solely on lamination to achieve thickness, our advanced cell-cast technology allows us to produce single-cast monolithic acrylic up to 36 inches (760 mm)—the thickest in the industry.
Monolithic acrylic delivers:
- Unmatched optical clarity
- Superior thermoforming performance
- Exceptional long-term durability
- Seamless, large-format panels for the most demanding structural installations
- Monolithic Thickness Range: 1″ to 36″ (25 mm–760 mm)
- Method: Cell-cast manufacturing
This capability enables large, complex geometries not achievable with laminated material and makes Reynolds Polymer the global leader in thick-gauge monolithic acrylic.
Acrylic Lamination
For projects that benefit from a multi-layer construction or where specific performance or budget considerations apply, we also produce high-quality laminated acrylic panels. Our lamination process bonds multiple acrylic layers under controlled conditions to create durable, clear, and customizable panels for architectural features, pools, water parks, and specialty commercial applications.
Laminated acrylic provides:
- Flexible thickness options
- Excellent optical properties
- Cost-effective solutions for certain applications
- Customization for shapes, sizes, and load requirements
- A Complete Range of Acrylic Solutions
By offering both monolithic cast and laminated acrylic, Reynolds Polymer provides unmatched versatility—ensuring every project receives the ideal material solution for its structural, aesthetic, and budget needs.
